Black carborundum P series Properties and Usage

Black carborundum P series Properties and Usage

Black carborundum P series has special requirements for the production requirements of coated abrasives and the particle shape, particle size distribution and other indicators of the abrasive. In the black silicon carbide P-Grit sand making process, chemical treatment and water washing processes ensure the abrasive has good cleanliness and low conductivity.

Properties of black carborundum P series:

 

1. High hardness and good toughness

Black carborundum abrasive itself has a very high hardness, with a Mohs hardness of about 9.2. During the grinding process, it can quickly cut the surface of the workpiece and effectively remove materials. At the same time, it also has good toughness. The SiC particles are not easy to break during grinding, and can maintain sharpness for a long time, ensuring the efficiency and quality of grinding.

2. Uniform particle size

The requirements for large and fine particles in the standards of black carborundum P series are stricter than those of F series. This can ensure that the abrasive that plays a grinding role on the surface of the coated abrasive can play a better grinding effect.

3. Special particle shape

The particle shape of black SiC P- Grit sand is not as round as F sand, but presents a long strip shape. In this way, one end of the particle adheres to the substrate and the other end for grinding. That can improve the uniformity of grinding.

4. Less dust and high cleanliness

Washing the black carborundum by water reduces the dust and impurities on the surface of the particles. Therefore, it is conducive to the bonding of the abrasive and the binder, and there will be no sand falling.

5. Good self-sharpening

During the grinding process, the black carborundum P sand will continuously produce new sharp edges due to wear. This self-sharpening property enables the abrasive tool to maintain stable grinding performance throughout the entire use process, without the need to frequently replace the abrasive tool. So it improves processing efficiency and reducing production costs.

6. Good heat dissipation

A large amount of heat will be generated during the grinding process, and black silicon carbide P sand has good thermal conductivity, which can quickly dissipate the heat, avoiding deformation, burns and other defects of the workpiece due to excessive local temperature, and ensuring processing accuracy and surface quality.

7. Strong chemical stability

It has good chemical stability, acid and alkali resistance, and is not easy to react with most chemicals. This allows it to maintain stable performance in some special processing environments or grinding processes that require the use of chemical coolants, and will not affect the grinding effect due to chemical corrosion.

 

Uses of black carborundum P sand:

The use of black carborundum P series is highly professional and is mainly used in coated abrasives such as sandpaper, sandpaper, abrasive brushes, and sponge sand blocks. Other fields such as sandblasting, bonded abrasives, and wear-resistant fillers all use black silicon carbide F series.
Coated abrasives made of black silicon carbide P-Grit are mainly used for grinding surface treatment of materials such as marble, concrete, stone, and glass, and are also used for grinding burrs on non-ferrous metals or paint surfaces.

The particle size distribution of Black carborundum P series:
 

P-Macro grit

1st Mesh 2nd  Mesh 3rd Mesh 4th Mesh 5th Mesh Fines
Mesh size um Residue % Mesh size um Sum 1st + 2nd Residue Max % Mesh size um Sum 1st – 3rd Residue % Mesh size um Sum 1st – 4th  Residue % Mesh size um Sum 1st – 5th  Residue  Min % Passing Max %
P12 3350 0 2360 1 2000 10-18 1700 52-70 1400 92 8
P16 2360 0 1700 3 1400 20-32 1180 66-84 1000 96 4
P20 1700 0 1180 7 1000 34-50 850 80-92 710 96 4
P24 1400 0 1000 1 850 10-18 710 53-70 600 92 8
P30 1180 0 850 1 710 10-18 600 53-70 500 92 8
P36 1000 0 710 1 600 10-18 500 53-70 425 92 8
P40 710 0 500 7 425 34-50 355 80-92 300 96 4
P50 600 0 425 3 355 20-32 300 66-84 250 96 4
P60 500 0 355 1 300 10-18 250 53-70 212 92 8
P80 355 0 250 3 212 20-32 180 66-84 150 96 4
P100 300 0 212 1 180 10-18 150 53-70 125 92 8
P120 212 0 150 7 125 34-50 106 80-92 90 96 4
P150 180 0 125 3 106 20-32 90 66-84 75 96 4
P180 150 0 106 2 90 10-20 75 50-84 63 90 10
P220 125 0 90 2 75 10-20 63 50-84 53 90 10
P-Micro grit D0(um) D3(um) D50(um) D95(um)
P240 Max. 110 Max. 81.7 58.5±2.0 Min. 44.5
P280 Max. 101 Max. 74.0 52.2±2.0 Min. 39.2
P320 Max. 94 Max. 66.8 46.2±1.5 Min. 34.2
P360 Max. 87 Max. 60.3 40.5±1.5 Min. 29.6
P400 Max. 81 Max. 53.9 35.0±1.5 Min. 25.2
P500 Max. 77 Max. 48.3 30.2±1.5 Min. 21.5
P600 Max. 72 Max. 43.0 25.8±1.0 Min. 18.0
P800 Max. 67 Max. 38.1 21.8±1.0 Min. 15.1
P1000 Max. 63 Max. 33.7 18.3±1.0 Min. 12.4
P1200 Max. 58 Max. 29.7 15.3±1.0 Min. 10.2
P1500 Max. 53 Max. 22.4 12.6±1.0 Min. 8.3
P2000 Max. 45 Max. 19.3 10.3±0.8 Min. 6.7
P2500 Max. 38 Max. 14.0 8.4±0.5 Min. 5.4
P3000 Max. 32 Max. 12.0 6.7±0.5 Min. 3.0
P4000 Max. 27 Max. 11.0 5.5±0.5 Min. 2.0
P5000 Max. 23 Max. 8.0 4±0.5 Min. 1.8

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